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Analysis of common problems of aluminum cutting machine saw blades

Release time:

2025-05-22

Analysis of common problems of aluminum cutting machine saw blades

Carbide saw blades are special saw blades for aluminum cutting machines. They can cut most aluminum profiles on the market, and the cutting effect is also very good. However, some problems are inevitable during use. For different problems of aluminum cutting machine saw blades, corresponding treatment measures should be taken.

1. Analysis and treatment plan of abnormal sound

1. If the carbide saw blade for aluminum cutting machine is found to have abnormal sound, it is very likely that it is due to external factors or excessive external force that causes slight deformation of the saw blade, thus triggering a warning.

Treatment plan:

Recalibrate the carbide saw blade.

2. The main shaft clearance of the aluminum cutting machine is too large, resulting in jumping or deflection.

Treatment plan:

Stop the equipment and check to see if the installation is correct.

3. The base of the aluminum cutting saw blade is abnormal, such as cracks, blockage and distortion of the silencer line/hole, special-shaped attachments, and touching other objects other than the cutting material during cutting.

Treatment plan:

First determine the problem and deal with it accordingly according to different reasons.

2. Abnormal feeding causes abnormal sound of carbide saw blade for aluminum cutting machine

1. The common cause of this problem is slippage of carbide saw blade.

Solution:

Re-adjust the saw blade

2. The spindle of aluminum cutting machine is stuck

Solution:

Adjust the spindle according to the actual situation

3. The iron chips after sawing are blocked in the middle of the saw path or in front of the material

Solution:

Clean up the iron chips after sawing in time

3. The sawed workpiece is unstable or the texture is too obvious or the burr is too large.

1. This situation is usually caused by improper handling of carbide saw blade itself or the saw blade needs to be replaced, for example: the base is not qualified, etc.

Solution:

Replace the saw blade or re-calibrate the saw blade

2. The side grinding of the saw teeth is not qualified, resulting in insufficient precision

Solution:

Replace the saw blade or take it back to the manufacturer for re-grinding

3. The carbide saw blade has lost teeth or is stuck with iron filings

Solution:

If the teeth are lost, the saw blade must be replaced and returned to the manufacturer for replacement. If it is iron filings, just clean it up.

The above are common problems and solutions for carbide saw blades for aluminum cutting machines during use, for reference only.

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